Part III Advanced Material Removal Processes 295ġ2.2 High‐Speed Machining Processes and Capabilities 298ġ2.3 Machine Tools for High‐Speed Machining 298ġ2.5 High‐Speed Machining Applications and Future Trends 305ġ4 Advances in Material Modeling for Manufacturing Analysis and Simulation (Deformation and Cutting Processes) 323Įlisabetta Ceretti, Claudio Giardini, and Antonio Fiorentinoġ4.1 Introduction on Material Characterization and Modeling 323ġ4.2 Material Models and Applications 324ġ4.4 Modeling of Contact, Friction, and Wear 331ġ5.7 Environmentally Friendly Grinding 364ġ5.8 High‐efficiency Deep Grinding (HEDG) 367ġ5.9 Ultrasonic‐Assisted Grinding (UAG) 367ġ6.4 Analysis of the Pulses Used in the EDM Process 383ġ6.5 Brief Overview of the EDM Parameters 384ġ6.6 EDM Variants: Working Principles and Application Examples 385ġ6.7 Examples of Research Advances in EDM and Micro‐EDM 393ġ6.8 Research Focus Toward Micro‐ and Nano‐EDM 402 Halkacı, and Mevlut Turkozĩ.3 Warm Hydromechanical Deep Drawing 230įahrettin Ozturk, Ilyas Kacar, and Muammer Kocġ0.2 Process Description and Motivation 240ġ0.4 Automotive Parts by Hot Stamping and Potentials 241ġ0.10 Design and Optimization in Hot Stamping 256ġ0.12 Research and Development Trends and Needs 258ġ1 High‐Speed Forming (Electromagnetic, Electrohydraulic, and Explosive Forming) 265ġ1.2 Electromagnetic Forming and Magnetic Pulsed Welding 267ġ1.8 Modeling of High‐Speed Forming Processes 288 Part II Thermal and Energy‐assisted Manufacturing Processes 185įahrettin Ozturk, Serkan Toros, and Ilyas KacarĨ.2 Benefits and Usage Areas of Warm Stamping 187Ĩ.3 Warm Stamping and Recent Developments 188Ĩ.4 Effects of Temperature on Strain Hardening for Warm Stamping 194Ĩ.5 Interrelation of Temperature and Strain Rate 196Ĩ.6 Effect of Temperature and Deformation on Elasticity Modulus 198Ĩ.7 Effect of Temperature on Springback 201Ĩ.8 Effect of Temperature on Forming Limit Diagrams (FLD) 204Ĩ.9 Analyze Techniques on Formability at Warm Stamping 205 KuzuĦ.2 Mechanical Properties and Usage of Bulk Metallic Glasses 139Ħ.5 Arc Melting Drop/Suction Casting Method 142ħ.2 Classification of Micromanufacturing Processes 150 Mustafa Bakkal, Umut Karaguzel, and Ali T. Rogelio Perez‐Santiago, Isabel Bagudanch, and Maria Luisa Garcia‐Romeuģ.1 Incremental Sheet Forming: General Overview 47ĭanyang Zhao, Minjie Wang, and Donggang Yaoĥ.3 Injection Molding of Precision Parts 105ĥ.4 Injection Molding of Thin Wall Parts 109ĥ.5 Injection Molding of Microstructured Parts 116Ħ Manufacturing Techniques of Bulk Metallic Glasses 137 Modern Manufacturing Processes is an ideal book for practitioners and researchers in materials and mechanical engineering. Highly relevant for material scientists and engineers in industry.Provides practice-oriented information to help readers find the right manufacturing methods for the intended applications.Offers a comprehensive overview of advanced materials manufacturing processes.It also looks at high speed and hard machining and examines advances in material modeling for manufacturing analysis and simulation. The third part reviews advanced material removal process like advanced grinding, electro-discharge machining, micro milling, and laser machining. It also covers high speed forming (electromagnetic, electrohydraulic, and explosive forming). The second part deals with thermal and energy-assisted manufacturing processes, including warm and hot hydrostamping. Presented in three parts, Modern Manufacturing Processes starts by covering advanced manufacturing forming processes such as sheet forming, powder forming, and injection molding. This book provides readers with everything they need to know about the many manufacturing processes of today. Over the last decade, a variety of innovative methods have been developed that allow for manufacturing processes that are more versatile, less energy-consuming, and more environmentally friendly. Modern manufacturing is at the core of industrial production from base materials to semi-finished goods and final products. Provides an in-depth understanding of the fundamentals of a wide range of state-of-the-art materials manufacturing processes
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